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Roll Spraying - List of Manufacturers, Suppliers, Companies and Products

Roll Spraying Product List

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Thermal spraying on calendar rolls (improving wear resistance)

It will be possible to maintain surface characteristics for a long time!!

In recent years, the application of thermal spraying to calender rolls has been increasing to prevent scratches on the rolls, upgrade the surface quality of paper, and address dirt issues. Reducing replacement costs through extending the polishing cycle is also a significant point. Furthermore, regarding surface quality, there are fewer scratches on the paper surface, leading to improved quality. With conventional chilled steel, scratches occurred during paper passage due to paper breaks and debris from the doctor blade. In the case of our thermal spraying for calender rolls, even if scratches do occur, they do not become significant. *For more details, please refer to the related links or feel free to contact us.*

  • Other surface treatment equipment
  • Surface treatment contract service

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Thermal spraying on wire rolls (improving wear resistance)

Our ceramic thermal spray coating improves release properties and prevents pitch adhesion!

The "wire roll" experiences wear at the contact points of the wire ends, leading to a difference in peripheral speed, which also accelerates the wear of the wire itself. By applying ceramic thermal spraying, we can improve wear resistance and prevent localized wear, thereby extending the life of the wire. Additionally, in recent years, the adhesion of pitch has become a problem, but the ceramic thermal spray coating from Kurashiki Boring Machine Works has high hydrophilicity, forming a protective water film, which improves release properties and prevents pitch adhesion. *For more details, please refer to the related links or feel free to contact us.*

  • Other surface treatment equipment
  • Surface treatment contract service

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Thermal spraying on dryer rolls (build-up repair, improved wear resistance)

Highly effective for cost reduction!!

Traditionally, we have been grinding the rolls of all sections to achieve the same outer diameter, which incurs significant costs. Therefore, at Kurashiki Boring Machine Works, we grind only the depth of the roll's damage and repair the dryer rolls by thermal spraying and polishing. If the roll is not eccentric, it is also possible to grind only the damaged area and perform thermal spray repairs. *For more details, please refer to the related links or feel free to contact us.

  • Other surface treatment equipment
  • Surface treatment contract service

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Thermal spraying onto wire rolls for papermaking, breast rolls.

Thick coatings are possible with water plasma spraying! No need to change the current rubber diameter!

Osaka Fuji Industries constructs various rolls for the paper industry. Here, we introduce a case of "Wire Roll Thermal Spraying for Breast Rolls." The shapes range from φ300 to 1000 × 4000 to 7000, requiring wear and corrosion resistance. These were used under conditions for transporting wire that dewaters paper raw materials. We applied a thermal spray specification of ceramics (water plasma spraying method) with sealing treatment, and we have received evaluations indicating that the thermal spray products have been in use for over 15 years. [Case Overview (Partial)] ■ Product Name: Wire Roll Breast Roll ■ Shape: Various sizes from φ300 to 1000 × 4000 to 7000 ■ Required Performance: Wear and corrosion resistance *For more details, please refer to the PDF document or feel free to contact us.

  • Paper Converting Machinery
  • Other machine elements
  • Other contract services

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Thermal spraying on dryer rolls for papermaking

The shape is φ1500×5000L! It was constructed with a nickel-based alloy thermal spray coating, sealing treatment, and polishing process!

Osaka Fuji Industries is engaged in the construction of various rolls for the paper industry. Here, we introduce a case of "thermal spraying on dryer rolls." The dimensions are φ1500×5000L, with a requirement for rust prevention. The usage conditions were for a moisture profile device (board paper) in group 2, #11. We implemented a thermal spraying specification using a nickel-based alloy spray, sealing treatment, and polishing. 【Case Overview (Partial)】 ■ Product Name: Dryer Roll ■ Dimensions: φ1500×5000L ■ Required Performance: Rust Prevention ■ Usage Conditions: Moisture Profile Device (Board Paper) Group 2, #11 *For more details, please refer to the PDF document or feel free to contact us.

  • Paper Converting Machinery
  • Other machine elements
  • Other contract services

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Thermal spraying onto paper dryer rolls for papermaking

Partial wear area thermal spray repair! The thermal spray specification is 13Cr series stainless steel, used since April 2023!

Osaka Fuji Industries is engaged in the construction of various rolls for the paper industry. Here, we introduce a case of "thermal spraying on paper dryer rolls." The dimensions are φ1500×5000L, with a requirement for shape restoration. The usage conditions were for a moisture profile device (cardboard) 2 groups #11. The thermal spray specification is 13Cr stainless steel, which has been in use since H23.4. [Case Overview (Partial)] ■ Product Name: Paper Dryer Roll ■ Dimensions: φ1500×5000L ■ Required Performance: Shape Restoration ■ Usage Conditions: Moisture Profile Device (Cardboard) 2 groups #11 *For more details, please refer to the PDF document or feel free to contact us.

  • Paper Converting Machinery
  • Other machine elements
  • Other contract services

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Thermal spraying onto calendar rolls for papermaking

Constructed with WC-based cermet and sealing treatment for thermal spraying! In continuous use for over 5 years!

Osaka Fuji Industries constructs various rolls for the paper industry. Here, we introduce a case of "thermal spraying on calendar rolls." The shapes range from φ200 to 800×2000 to 6000, requiring high hardness, wear resistance, and corrosion resistance. The usage conditions involved high nip to achieve a glossy and smooth surface on the paper. The construction was done using WC-based cermet with sealing treatment, and it has been in continuous use for over 5 years. 【Case Overview (Partial)】 ■ Product Name: Calendar Roll ■ Shape: Various sizes from φ200 to 800×2000 to 6000 ■ Required Performance: High hardness, wear resistance, corrosion resistance ■ Usage Conditions: High nip to achieve a glossy and smooth surface on the paper *For more details, please refer to the PDF document or feel free to contact us.

  • Paper Converting Machinery
  • Other machine elements
  • Other contract services

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Thermal spraying on canvas roll (improving wear resistance and release properties)

By applying thermal spraying, the gum adhered to the roll becomes easier to peel off and can be easily removed by the doctor.

In recent years, paper companies have increased the proportion of recycled paper, leading to an increase in gum (pitch). When gum adheres to wires, felts, and canvases, operational efficiency deteriorates. The adhered gum can transfer to the rolls, accumulate, and adhere to the paper surface, potentially resulting in major complaints. By applying thermal spraying, the gum adhered to the rolls becomes easier to remove, allowing for easy removal with a doctor blade. *For more details, please refer to the related links or feel free to contact us.*

  • Other surface treatment equipment
  • Surface treatment contract service

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